Increasing the lifetime of electrolyser stacks

Closed

Programme Category

EU Competitive Programmes

Programme Name

Clean Hydrogen JOINT UNDERTAKING (Clean Hydrogen JU)

Programme Description

The Clean Hydrogen Joint Undertaking or Clean Hydrogen Partnership is a unique public-private partnership supporting research and innovation (R&I) activities in hydrogen technologies in Europe. It builds upon the success of its predecessor, the Fuel Cells and Hydrogen Joint Undertaking.

Programme Details

Identifier Code

HORIZON-JTI-CLEANH2-2023-07-02

Call

Increasing the lifetime of electrolyser stacks

Summary

Electrolysers are complex systems in which kinetics, electrochemistry and thermophysics drive performance degradation phenomena.

Durability of electrolyser stacks is affected by various degradation mechanisms occurring at material, interface, cell and stack levels: for instance, high temperature solid oxide cells (SOCs) and proton ceramic cells (PCCs) are susceptible to impurity poisoning, Ni migration and loss of percolation, oxide scale growth on interconnect, mechanical fracture of seals, delamination of electrodes, thermal runaway etc. Low temperature electrolysers, such as PEMEL and AEL are facing ionomer degradation, passivation of porous transport layers, catalyst dissolution and Ostwald ripening, corrosion of carbon support, bipolar plates, degradation of sealing materials, etc. The coupling of these multi-physics fields, occurring simultaneously at various length scales (atomic, nano, micro, macro), makes it challenging to parameterise individual degradation mechanism, and even more challenging, the effects of their combined occurrence. This is even more complicated when flexible operation is required (in part due to the lack of established testing protocols). The project will also build on the results from on-going and newly supported fuel cell and electrolyser projects, as well as projects addressing sustainability. Long term degradation studies (at least 10,000 hours) should be firstly carried out on stacks (new or used) representative of commercial or pre-commercial technologies for PEMEL/SOEL/AEL stacks and in the second stage, also include stack concepts developed jointly between academic and industrial partners for AEMEL/ PCCEL technologies. Study of ageing mechanisms should address degradation due to evolution of materials, interfaces and microstructures when the cells/stacks are operated under real conditions (e.g. as a function of temperature, load, pressure, overvoltage, etc.), as well as degradation mechanisms associated with exposure to impurities e.g. from airborne contaminants and transient operation and upon dynamic operations (e.g. coupling with RES). The work should provide guidelines for defining new solutions at the cell and/or stack level to increase lifetime, as well as optimal operations of the cells/stacks. The new solutions should be demonstrated at short stack level. Furthermore, the emphasis should be given on defining predictive modelling of state-of-health / state-of-life for given operation, and on establishing operation solutions diminishing degradation.

Detailed Call Description

The following activities are within the scope of this topic:

  • Gather data and a return on experiment available from previous or ongoing projects and/or data available at electrolysis manufacturers having already installed/operated electrolysers, including with RES sources at various scales;
  • Identification of lifetime restricting degradation mechanisms and effects of their superposition by modelling and simulation activities validated by relevant experimental methods;
  • Evaluate the impact of RES electrical profile on electrolysers durability in terms of the dynamic operating conditions;
  • Modelling of degradation rates resulting from different degradation phenomena and operating conditions; models should be able to aggregate a variety of degradation mechanisms occurring at various scales and should be validated by experimental data;
  • With the support of dynamic modelling, simulation of the transient electrical and thermal behaviour in view of the impacts on degradation effects;
  • Development of lifetime prediction models based on the degradation modelling; proposals may include verification testing for such models for selected technologies;
  • Development of operation solutions diminishing the degradation in stationary or transient operations (e.g. novel operating and control strategies, diagnostics etc.);
  • When relevant, adaptation or improvement of advanced characterisation methods for deeper understanding by in-situ, ex-situ or in-operando analyses will be considered within scope;
  • Validation of novel solutions in short stack level (minimum 5 repeating units) for at least 10,000 hours by meeting degradation rate while keeping similar level of performance (current density, hydrogen production rate) or in accelerated stress tests allowing extrapolation to minimum 40,0 00 hours. New and/or adapted stress tests protocols for unravelling superimposed effects are also within the scope;
  • Development of uniform data reporting formats that can potentially be used for machine learning and big data processing to identify and correlate cause and effect of degradation phenomena;
  • Assessment of the improved durability on the lifecycle impact of the selected technologies.

Call Total Budget

€10,000,000

Financing percentage by EU or other bodies / Level of Subsidy or Loan

EU Contribution per project: € 10,000,000

Number of proposals: 1

Thematic Categories

  • Energy
  • Information and Communication Technologies
  • Other Thematic Category
  • Research, Technological Development and Innovation

Eligibility for Participation

  • Researchers/Research Centers/Institutions

Eligibility For Participation Notes

Consortia should gather comprehensive expertise and experience from the EU research community to ensure broad impact by addressing the items above. Partners should have proven expertise and the required means of materials degradation, modelling, characterisation, and testing. Industrial guidance is considered essential, for instance through an industrial advisory board.

At least one partner in the consortium must be a member of either Hydrogen Europe or Hydrogen Europe Research.

Call Opening Date

31/01/2023

Call Closing Date

18/04/2023

EU Contact Point

Emailinfo@clean-hydrogen.europa.eu

Phone number: +32 22218148

Postal address: Avenue de la Toison d’Or 56-60, 1060 Brussels, Belgium

(Publish Date: 02/03/2023-for internal use only)